Simulation Service

Simulations of the diecasting process, modifications of mold designs and advanced consulting services to investigate possible defects and resolve them when the cost of the modification is minimal

Detect and fix all die casting issues, in early development phases (while designing the die) as well as in troubleshootings. Get shorter time to market, less costly die trials and better product quality.

Detect all possible defects

Pro Simulation by Mambretti Tech provides expert dual phase flow analysis, die design for HPDC parts and consulting services.
Capabilities range from simple filling and solidification calculations for industrial applications to complete design optimization, simulation and analysis of die tools to optimize their performance and efficiency.

Easy detectable defects:

  • Gas Micro Porosities
  • Shrinkage, Mixed Porosities and Sinks
  • Cold Laps and Short Filling
  • Soldering
  • Die Erosion and Metallization
  • Laminations
  • Blisters
  • Cracks and Thermal Stress
  • Dross and Oxides

Service includes

• Mold machine optimization (PQ2 Diagram)
• Filling analysis
• Solidification analysis
• Thermal cycling simulation (full die)
• Feasibility analysis
(thicknesses distribution, machine and plunger size optimization, best gate location and size)
• Runners design optimization
(runners/gates/overflows design editing, filling analysis with and without shot sleeve)
• Thermo circuit optimization
(preliminary cooling system sketch, ejectors optimal position etc.)
• Vacuum and venting system design optimization
• Machine parameters datasheet
(injection strokes, plunger speed and pressure)
• Full report, movies and pics, practical suggestions